Phoenix Company Medieval Re-enactment Inc.

 

Shield Construction

Materials 
  • 2 x 7mm ply sheets (kite 600mmX1200MM, Heater 600mmx900mm)
  • 3 x 9mm Tacks
  • PVA Glue
[Click picture for better view]
sh_findcenter.jpg (62350 bytes) Find the center of the two sheets of ply and mark
sh_pourglue.jpg (65228 bytes) Pour PVA Glue on to lower (back) piece of ply 
sh_playwithglue.jpg (72355 bytes) Spread PVA glue by hand
sh_glueready.jpg (43777 bytes) Note this is going to be a kit shield, We only need to cover the area of the final shield which allows us to save on some glue
sh_tackcenter.jpg (40081 bytes) Place 3 x 9mm tacks down the center line this will hold the ply sheet in line when we put pressure on the press.  Ensure they will not get in the way if you intend to cut a hole for a boss.
sh_layerply.jpg (45623 bytes) Place shield in press note the edge of the shield under press's arm
sh_bondage1.jpg (57142 bytes) Place the other press arm on the other edge of the shield
sh_setclamp.jpg (63777 bytes) Using your body weight set the press and set the main Clamp to hold the tension
sh_topclamp.jpg (41393 bytes) Set  small clamps along to of shield to ensure good 
manakau-10_small.jpg (2452 bytes) Once Curve (approx. 24 hours) Cut shield out with jigsaw paint and your ready to go......
 

Any Questions? please E-Mail

   Andrew in Palmerston North New Zealand

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